Cement Grinding Mill Consultation
Grinding is a key process step for mineral, raw material, fuel, slag, and cement production. We take responsibility for efficient. Below are some of our specialties and special subjects, which are important to increase a company’s success measurable in terms of productivity and financial ratio, and to increase the safety and satisfaction of its employees. Together, these ensure the company a good, and prosperous future.
Process and equipment optimization
- Ball Mill (BM) system operation, optimization, specification, and control
- Vertical Roller Mill (VRM) optimization and control (familiar with most of the main suppliers, i.e. FLS, Loesche, Gebrueder Pfeiffer/GPAG, ThyssenKrupp/TKIS/Polysius)
- High-level control system and VRM protection system to increase equipment lifetime and reduce production losses
- High-pressure grinding system, i.e. Roller Press (RP/HPGR)
- Combined grinding system with RP or VRM pre-grinder with BM
- Concepts for grinding system
- Optimization of quality, capacity, and specific energy consumption
- Additive optimization e.g. Grinding Aids (dispersing agents, performance enhancer)
- Wear part optimization and strategy for VRM and RP
Training and know-how development
- Grinding system (BM, VRM, RP) auditing
- Combined grinding system (BM, VRM, RP) operation and optimization
- Solid fuel grinding safety
- Wear part management
- Operator training
- Basics in grinding
- Coal safety training
- Heat balance of grinding system/dryer
- Special mill performance calculation tools for BM, VRM and RP
Plant Service and Troubleshooting
- Maximize production rate
- Solve process and equipment issues
- Improve mill operation to achieve lowest possible production costs
- Perform a technical audit
- Study of plant specific electrical energy consumption in details and allocate optimization potentials
- Define wear strategies for VRM and RP
- Optimize the use of grinding aids